LoverGirl

A Purpose-Built Facility

Commissioned in 2025, we built this plant around one requirement: that the ten-thousandth unit leaves the line identical to the first. Everything downstream of that — the layout, the climate control, the inspection gates — follows from it.

120,000 sqft

Floor Area

500+

Moulds Available

72 hrs

Avg. Production Time

2025

Year Commissioned

Building 1 — Silicone Production, 70,000 sqft

Building 2 — TPE Production, 50,000 sqft

How It Runs

Material Intake to Packing

Material Intake

Incoming batches are logged and held for verification before release to the floor.

Moulding

SensiSkin™ silicone and TPE blends are poured and cured to a fixed process, with gel-filled forms added for natural weight and response.

Assembly

Skeleton, joints, and shell are assembled at dedicated stations in sequence — full articulation across 32 points of movement.

Painting

Each face and body is finished with 8 layers of hand-applied paint, checked against a reference standard between coats.

Inspection

Every unit is checked against a reference standard before it is cleared to pack.

Packing

A signed pre-pack inspection card is enclosed with every shipment.

Full Production Flow

From Raw Material to Finished Unit

A visual walkthrough of the complete manufacturing pipeline across both buildings.

Facility Overview

Material Intake

SensiSkin™ Silicone Casting

Doll Moulds

TPE Mould Inspection

Mould Storage

Hand-Applied Paint (Layers 1–8)

Assembly Station

Raw Material Storage

Total production time: ~72 hours from material intake to QC clearance.

Production Steps

The Manufacturing Pipeline

Material Intake & Staging

Every shipment arrives on the rooftop intake platform. Materials are logged, verified against order specs, and held in climate-controlled staging until they clear incoming QC. We maintain continuous inventory of SensiSkin™ silicone, TPE compounds, gel fill, and paint batches.

✓ Batch verification & tagging
✓ Climate-controlled staging bays
✓ Material segregation by compound

SensiSkin™ Silicone Moulding

Our proprietary SensiSkin™ silicone is poured into temperature-monitored moulds. The compound cures to achieve a specific tensile strength and tactile response. We monitor pour temperature, mould temperature, and cure time continuously.

✓ Temperature range: 22–24°C (mould), 85–88°C (cure)
✓ Cure time: 4–6 hours per cycle
✓ 500+ active moulds across both buildings

Mould Injection

Once the silicone skin cures, we inject a proprietary gel compound into the form cavities. This adds weight, movement resistance, and a natural bounce response. Each injection is measured by weight to ±2g tolerance.

✓ Gel formulation is temperature-sensitive
✓ Injection weight tolerance: ±2g per unit
✓ Cure time: 2–3 hours

TPE Internal Structure

Building 2 produces TPE (thermoplastic elastomer) internal skeletons and articulation rigging. These moulds are larger and heavier, requiring dedicated stations and extended cure windows. Every mould is visually inspected before release.

✓ TPE cure: 6–8 hours
✓ Post-cure inspection: 100% visual
✓ 32-point articulation rigging per unit

Mould Storage

Skeleton, joints, ball-bearings, and silicone skin are assembled at dedicated stations. Each unit's 32 articulation points are tested for full range of motion, tensioning, and durability before it moves to finishing.